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New Crossfire Bulletin

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A new bulletin regarding the Crossfire was issued today. The URL is http://www.icaruscanopies.com/bulletin2.htm. Below is the bulletin in full.
Quote

Product Safety Bulletin
Product Safety Bulletin #20011004
Crossfire Safety Bulletin #2
Limited quantity of canopies grounded until further notice
Limited quantity of canopies subject to S&TA approval before use
Date of Notice: October 04, 2001
Effective: Immediately
Applicability: Attached lists of Icarus Crossfire Canopies
Compliance: Mandatory or Subject to S&TA approval
Restriction: Attached list of canopies known to have manufacturing tolerance issues are grounded until further notice.
Subsequent list of Crossfire’s which may be affected are subject to S&TA or DZO approval for before use.

Exclusions: European Built Crossfire’s are not affected (as attached to this bulletin)
Canopies approved for use by S&TA’s

Resolution: Canopies to be certified as being within Manufacturing tolerance standards and/or repaired if necessary
Information: Refer Attached Document
Additional Information: Contact:
Simon Mundell
Icarus Canopies,
1627, US 1,
Sebastian,
FL 32958, USA
Ph. (561) 581-8131,
Fax (561) 581-8132
simon@icaruscanopies.com

Background:
Since our Safety Bulletin dated September 14, 2001 we have received several calls from Crossfire owners reporting instability with their canopy.
With these incidents coming to light, we feel it necessary to issue a more specific warning with regards to canopies which may be affected and a mandatory grounding of those parachutes known to be affected by the anomaly as detailed in Safety Bulletin #20010914 dated Sept 14. (Refer attached for serial number listings).
Required Action:
Grounded Canopies (attached as annex two to this safety bulletin)
Parachutes with serial numbers attached to this list that are known to have an anomaly are grounded until further notice. Refer attached serial number list titled Grounded Canopies for further details.
Limited Grounding Subject to S&TA and/or DZO approval (attached as annex three to this safety bulletin)
Crossfire’s on the list of canopies deemed as POTENTIALLY AFFECTED are subject to S&TA and/or DZO approval before flight.
S&TA’s must be familiar with the skydivers jumping the potentially affected Crossfire’s (refer attached list) and ensure that the jumper is experienced and capable of making decisions regarding the reliability of his or her parachute. Additionally, they must have done a minimum number of jumps to have PREVIOUSLY flown the canopy in turbulent conditions and on front risers. They must meet these requirements and have not experienced any anomaly on their canopy in order for the canopy to be approved for flight.
Attached (annex one) is a detailed explanation to ensure S&TA’s, DZO’s and users are well-informed and capable of making educated decisions.
This bulletin and the canopy serial number lists are also available to view on our website www.icaruscanopies.com.
For more information contact:
Simon Mundell
Icarus Canopies, Inc.
1627 US Highway 1
Sebastian, Florida 32958
Telephone 561-581-8131
--------------------------------------------------------------------------------
Annex One
Overview:
Following is a detailed explanation to ensure a good understanding of the problem and to avoid bias or misinterpretation.
The Icarus Crossfire was designed to be the highest performing non-cross braced canopy available, able to achieve realms of flight previously considered impossible on non-cross braced parachutes with a lot of effort being put into the smoothest openings available. It’s fair to say that it’s lived up to that claim.
During the canopy’s testing program and subsequent release there were no anomalies apparent with the design. When we learned that some canopies in the field started to experience buffeting we implemented a minor change to the canopy’s trim in January 2001 and production continued.
Contrary to some statements made in various public forums there have been no changes made to the canopy’s nose design or the planform shape.
Since the trim was modified, we documented a few isolated incidents of instability on Crossfire’s. Upon inspecting these canopies, each was confirmed to be the result of manufacturing the canopy out of tolerance. Upon re-building or reworking the affected canopies, the anomaly disappeared.
With the high number of canopies in the field operating normally we did not feel it was widespread, and saw it as a limited quality issue. Testing and investigating was underway.
After the incident at the Pond Swooping Nationals, additional calls were received about instability and buffeting on some canopy’s prompting our service bulletin of Sept 14 urging caution on front risers.
The problem:
The Icarus Crossfire is a high performance, constant cell aspect ratio, fully surface shaped, truly elliptical, inflatable wing. The issue with such modern designs is they are far more susceptible to trim and wing shape variances than is the case with older design canopies. This appears to be the crux of this issue.
Upon inspecting canopies that experienced buffeting or instability, inconsistent manufacturing tolerances are apparent in each of them.
Safety bulletin #20010914 Sept 14 was applied to Crossfire’s built from the specific location where these tolerance issues were apparent. Also listed on the bulletin were canopies that had the old trim specifications irrelevant of their origin of manufacture.
During subsequent testing we have discovered parachutes with lesser degrees of manufacturing tolerance issues that experience these anomalies hence we expanded our warning (October 01) to include additional parachutes.
Excluded are those Crossfire’s built from our European facility, none of which have experienced any known anomaly or have any known tolerance issues.
Putting this in perspective:
Since the canopy’s trim was modified Jan ’01 we are yet to experience any problems with any canopies built at our European facility.
We have manufactured close on 1000 Crossfire’s to date. Of these, the majority (approx 600) have been produced at our European facility (those excluded from this bulletin). The balance (subject to this bulletin) were produced in the USA plus a handful from New Zealand.
We estimate the European built Crossfire’s will have done a combined total of between 100,000 and 200,000 jumps to date without experiencing any anomaly that we are aware of. Certainly a conclusive result by anyone’s standards.
Our European facility is unique in the fact that it produces canopies to NATO’s AQAP and ISO9000 quality assurance procedures. Their quality systems and manufacturing procedures set a standard in our industry. The quality inspection process that canopies go through during and after they are manufactured insure that each piece of a canopies construction fits to within very exacting tolerances.
This offers a significant insight into the relation between the anomaly and manufacturing tolerances.
How many canopies may be affected?
When we calculate the percentages from the respondents to our Safety Bulletin of Sept 14, between 5% and 7% of the 380 canopies on the bulletin have experienced issues or between 1.9% and 2.7% of the total number of Crossfire’s produced.
Once again we request that ALL Crossfire owners who have not yet responded to please contact our office or email crossfire@icaruscanopies.com so that we can complete an accurate record of all canopies.
Note: The majority of the NON-European built canopies that we have inspected have been produced within adequate tolerances. We are NOT implying that all the NON-European built canopies have unacceptable manufacturing tolerances.
What about other Icarus Canopies?
As overviewed previously, it has become apparent that the Crossfire requires exacting manufacturing standards. Other canopies in our range are not affected in the same way by such tolerance issues.
Note: Where we choose to manufacture our products has been changed and we do NOT see this issue as ongoing.
What Icarus is doing to resolve the situation:
At present we have a joint American-European team working in Europe consisting of test jumpers, riggers and Aeronautical Engineers.
Initially we have commenced the identification of each manufacturing inconsistency that exists in each parachute we have that experiences the anomaly. We are then test jumping each parachute and then slowly correcting the defects so we can accurately measure the points at which these inaccuracies create the anomaly.
This is more difficult than it may appear due to the compounding effect that can be created if several minor inconsistencies are all apparent in the one canopy. Any one or two minor (or major) inconsistencies may not have any affect. However, when several small tolerance issues are combined the anomaly may become apparent.
As a result we must be confident that we have identified each and every variable, individually and combined which creates the anomaly.
Once completed, we are endeavoring to produce a set of measuring standards by which the canopies can be compared. Canopies within the specifications will be approved for use. Those that fall outside these specifications will be repaired or replaced.
Additional to this process it is apparent that the Crossfire design, like any high performance piece of equipment, requires accuracy in its construction and therefore does not leave a lot of margin for mistakes.
As a result we are also experimenting with other minor adjustments that will ensure the rigidity in parachutes even if tolerance issues exist. This is proving very successful and may be applied to all Crossfire’s in the field and subsequent Crossfire’s that we manufacture. We are currently having success with trim options that appear to stabilize even the most affected canopies.
While we are achieving positive results, additional testing is being conducted before we are prepared to conclude our results.
New Canopies:
Whilst we are confident of the reliability of Crossfire’s produced within tight tolerances (including all of those from our European facility) we are also investigating possible modifications to the panel shaping to allow for an additional safety margin in the manufacturing process.
Recommendation:
We know that most of the Crossfire’s out there are solid canopies. We feel the balance is to let everybody know all the information we have available. Let people know the most likely affected serial numbers. Ask people to stay off front risers down low and avoid jumping in turbulent conditions.
A note on turbulence: Turbulence is a major factor in skydiving which kills or injures many skydivers every year. Pilots and Aeronautical Engineers will know the full extent of how serious turbulence can be. Do not underestimate how serious it can be regardless of the canopy you jump.
The majority of experienced Crossfire pilots know their canopies are safe. They have jumped them in countless meteorological conditions and performed countless riser maneuvers, others will not be sure and some will know their canopies are affected.
If you are in doubt or have limited experience on your canopy, then don’t jump your canopy until we resolve this issue as a precautionary measure.
Actions:
Limited Grounding Subject to S&TA and/or DZO approval (attached as annex three)
We have detailed this information to offer Crossfire users, S&TA’s and DZO’s the necessary information to make educated decisions.
We recommend to S&TA’s and DZO’s that they are familiar with the skydivers jumping the potentially affected Crossfire’s (refer attached list) and ensure that the jumper is experienced and capable of making decisions regarding the reliability of his or her parachute. Additionally, they must have done a minimum number of jumps to have PREVIOUSLY flown the canopy in turbulent conditions and on front risers. Should they meet these requirements and have not experienced any anomaly on their canopy then we see it as most appropriate that you and the jumper make an educated decision based on this body of information. Should they have limited experience either as a skydiver or on the canopy then we recommend temporarily grounding their canopy as a precautionary measure until such time as we can approve it for use or modify it if necessary.
Additionally the parachutes attached to this list that are known to have an anomaly are grounded until such time as we can approve them, alter them or replace them. (Attached as annex two).
If your canopy is on the list of grounded canopies please contact Icarus Canopies. We will work with you as much as possible and practical to ensure minimal disruption to your jumping. If your canopy is not on the list but you do detect flight anomalies please get in contact with us.
Note: Should our investigations offer any greater cause for concern we will not hesitate in implementing more stringent directives.
Trim Modifications: (attached as annex four)
Also attached is a list of canopies that are required to be returned to Icarus Canopies for a trim modification. These are canopies which have the old trim specifications.
Note: if your canopy has been re-lined since January 2001 it will have been fitted with the new trim and a re-trim is not needed.
Spectra Line - Line Set Change Required to VECTRAN:
Any Crossfire’s with Spectra line require a change to Vectran. Spectra line does shrink rapidly and may create issues as it ages.
Note: Vectran is mandatory due to its superior trim qualities
Contact Icarus Canopies for details.
Closing Note:
Icarus Canopies has enjoyed tremendous growth over the past couple of years. We have secured a market position which seemed impossible two years ago. We have achieved this by going the extra mile for our customers and by designing some of the most revolutionary canopies the industry has seen in a long time. We have invested a significant amount of time and money to achieve this position and we are not about to ignore our responsibilities as a leading canopy manufacturer.
We are not infallible, as no company is, nor are we a giant corporation with unlimited resources. Our goals extend well beyond our current market position and we fully intend to be around to realize them.
We appreciate your support and understanding and will do all in our power to fully resolve this situation as rapidly as possible.
Should you have any questions please don’t hesitate to contact:
Simon Mundell
Icarus Canopies,
1627, US 1,
Sebastian,
FL 32958, USA
Ph. (561) 581-8131,
Fax (561) 581-8132
simon@icaruscanopies.com
--------------------------------------------------------------------------------
Annex Two
Grounded Canopies
Crossfire’s with the serial numbers as listed below are grounded until further notice pending evaluation and approval or modification by Icarus Canopies
8139

8160

8186

8244

96612851

96612861

96612876

96612909

96612998

96613020

96613031

96613054

96613138

96613156

96613183

96613226

96613258

96613278

96613280

--------------------------------------------------------------------------------
Annex Three
Canopies subject to S&TA approval before use
Crossfire’s with the serial numbers as listed below are subject to S&TA approval before use.
8132
96612835
96612929
96612982
96613100

8138
96612836
96612931
96612983
96613101

8148
96612848
96612932
96612994
96613102

8178
96612852
96612933
96612995
96613103

8251
96612854
96612937
96612997
96613104

8259
96612855
96612938
96613008
96613105

8432
96612859
96612939
96613012
96613106

8433
96612860
96612941
96613013
96613107

8434
96612862
96612943
96613014
96613110

8435
96612865
96612944
96613015
96613111

8436
96612866
96612945
96613016
96613112

8438
96612871
96612946
96613019
96613113

92912345
96612872
96612947
96613028
96613114

94112350
96612873
96612948
96613032
96613116

94812367
96612874
96612949
96613033
96613118

96612340
96612875
96612950
96613034
96613123

96612790
96612877
96612951
96613042
96613124

96612801
96612878
96612952
96613043
96613125

96612802
96612879
96612953
96613044
96613126

96612803
96612880
96612954
96613045
96613127

96612804
96612881
96612955
96613046
96613128

96612805
96612882
96612960
96613047
96613129

96612806
96612883
96612961
96613048
96613130

96612807
96612896
96612965
96613049
96613131

96612808
96612897
96612966
96613050
96613132

96612809
96612898
96612967
96613051
96613136

96612810
96612899
96612968
96613068
96613137

96612811
96612900
96612969
96613085
96613139

96612812
96612904
96612970
96613087
96613140

96612813
96612905
96612971
96613088
96613141

96612814
96612908
96612972
96613089
96613142

96612815
96612910
96612973
96613091
96613143

96612816
96612911
96612974
96613092
96613144

96612817
96612912
96612975
96613093
96613145

96612818
96612914
96612976
96613094
96613146

96612819
96612919
96612977
96613095
96613147

96612820
96612924
96612978
96613096
96613148

96612821
96612926
96612979
96613097
96613149

96612822
96612927
96612980
96613098
96613150

96612823
96612928
96612981
96613099
96613151


96613152
96613224
96613277
96912365

96613153
96613225
96613282
96912367

96613154
96613227
96613283
96912368

96613155
96613228
96613284

96613157
96613229
96613285

96613158
96613230
96613286

96613159
96613231
96613306

96613165
96613232
96613317

96613166
96613233
96613318

96613167
96613234
96613319

96613168
96613235
96613321

96613169
96613236
96613322

96613170
96613238
96613323

96613171
96613239
96613324

96613176
96613243
96613325

96613177
96613244
96613326

96613178
96613245
96613327

96613184
96613247
96613328

96613185
96613248
96613329

96613186
96613249
96613330

96613187
96613250
96613331

96613188
96613251
96613332

96613189
96613252
96613333

96613194
96613253
96613334

96613195
96613255
96613335

96613196
96613257
96613337

96613197
96613259
96613345

96613198
96613260
96613346

96613199
96613261
96613347

96613200
96613263
96712347

96613201
96613264
96712357

96613202
96613265
96712364

96613203
96613267
96812349

96613204
96613269
96812356

96613205
96613270
96912348

96613206
96613271
96912355

96613215
96613272
96912358

96613221
96613273
96912360

96613222
96613275
96912362

96613223
96613276
96912363

--------------------------------------------------------------------------------
Annex Four
Canopies requiring re-trim
Crossfire’s with the serial numbers as listed below require a re-trim by Icarus Canopies before 31 October 2001.
Contact Icarus Canopies for details.
8132
50212674
96212746

8138
50212677
96212749

8139
50212689
96212752

8148
50212701
96312732

8178
50212701
96312738

8186
50212707
96312741

8244
50212707
96312747

8251
50212722
96312750

8259
50312558
96312753

8432
50312570
96312759

8433
50312576
96312765

8434
50312579
96312795

8435
50312600
96312807

8436
50312615
96312810

8438
50312618

50112562
50312621

50112574
50312624

50112580
50312630

50112586
50312648

50112601
50312654

50112607
50312657

50112613
50312666

50112619
50312675

50112622
50312684

50112646
50312705

50112667
50312705

50112676
50312717

50112679
50312729

50112685
96112739

50112694
96112748

50112703
96112751

50112718
96112754

50112727
96112766

50212560
96112784

50212560
96112793

50212572
96112796

50212575
96112808

50212617
96112811

50212623
96212737

50212659
96212740

--------------------------------------------------------------------------------
Annex Five
Canopies approved for full use
Crossfire’s with the serial numbers as listed below are NOT subject to this Safety Bulletin.
Note: Due to the quantity of serial numbers involved, the serial numbers below are listed in ranges (i.e. from & to).
ANY & ALL serial number listed WITHIN these ranges of serial numbers applies.
Serial Number Ranges

From
To

94312960
94313148

96112742
96112799

96112835
96112898

96112904
96112909

96112911
96112994

96113000
96113095

96113101
96113192

96113201
96113224

96212743
96212755

96212770
96212776

96212785
96212791

96212794
96212800

96212803
96212836

96212842
96212896

96212908
96212998

96213001
96213096

96213102
96213199

96213202
96213240

96312756
96312761

96312763
96312894

96312915
96312993

96313002
96313097

96313106
96313185

96313200
96313223

Mike

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During the canopy’s testing program and subsequent release there were no anomalies apparent with the design. When we learned that some canopies in the field started to experience buffeting we implemented a minor change to the canopy’s trim in January 2001 and production continued.
Contrary to some statements made in various public forums there have been no changes made to the canopy’s nose design or the planform shape.
For more information contact:
Simon Mundell
Icarus Canopies, Inc.
1627 US Highway 1
Sebastian, Florida 32958
Telephone 561-581-8131


It should be noted that previously, Dan Preston had this to say:
Quote

the defect on the crossfires is not the trim. it has to do with the way the bottom skin on the nose is liped up on the non-loaded rib. look at the advertisments, you will see that the nose design is different on ads from last year.

My point? Be careful about what you hear. Get as much information as you can and take into consideration the sources. We have two apparently conflicting statements here and both sources could have a motivation to "spin" the truth. Be careful and seek independant confirmation when possible.
alan

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I just wanted to let the Crossfire owners out there know that if you have a "questionable" canopy some DZ's might not let you jump anymore. You might want to call ahead before going to a new DZ with those Crossfires......
Taken from rec.skydiving today....
Quote

I don't know exactly what is going on with the Crossfires. But I will give
Icarus the benefit of the doubt....But as a DZO and S&TA..It would be
absolutely CRAZY, INSANE ,NUTSO etc for me to allow anybody to jump a canopy on
"the list" That's just asking for legal trouble....ALL you DZO's & S&TAs
beware!!! I'm not qualified to "certify" their problematic canopies as safe to
jump..only they can do that. Sorry, but if you have a Crossfire on the list,
you're not jumping it at my DZ until Icarus says it's OK..I resent them
transferring the responsibility of that decision onto us. Now we have to look
like the Bad guys when we won't let somebody jump one of those canopies.
Cindy Pirkkala
skydivetallahassee.com


Be safe, be smooth, be fast..... and most importantly.... be phree :)

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food for thought.
precision copies icarus canopies minus crossfire. this was long before any public issues on the crossfire.
why didn't george galloway copy the crossfire too. instead he licensed a competing design from germany....
icarus states only american (precision made) canopies are potentially effected....i do not believe this to be true (as i have an effected crossfire that is from europe). but, this does serve to make precision (effectively an ex icarus partner and now competitor) look quite bad.
icarus states it is a line trim problem, not a design defect with the canopy.
if the problem is simply line trim why has the line specification sheet not been posted. anyone with a tape measure can check line trim. for those of you not familiar with how line trim is checked it is simply measuring
each line and comparing the length to that listed on a chart.
if this is a tollerence issue, why has icarus not stated the applicable specifications with required tollerences for anyone or anyrigger to measure. why would an s&ta have to certify their product to be safe, most especially without knowing the exactly what to measure. what does being familiar with someones piloting skills have anything to do with a tollerence issue of a canopy.
daniel preston
atair aerodynamics

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icarus states only american (precision made) canopies are potentially effected....i do not believe this to be true (as i have an effected crossfire that is from europe).


Actually, Icarus states that the problems they have seen are with the canopies made in the US AND New Zealand - but that they have not seen any problems with any canopies from Europe..
Quote

icarus states it is a line trim problem, not a design defect with the canopy.


All the info that I have gotten from Icarus says that it is a manufacturing tolerance(not line trim) issue, but that the line trim is also very important.. I'm still waiting to find out what the deal is with my canopy that collapsed - I need to call Simon tomorrow to find out..
Mike

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I don't think that's very fair. I know Dan is a competitor (he's never tried to hide the fact) and so can't be expected to be completely impartial but by the same token, Icarus have got a vested interest here too.
If someone who's gone to the trouble of tunnel testing a Crossfire has something to say about it, I want to hear it. Let's remember that we're are not talking about competing washing machine manufacturers here, we're talking about canopies that can injure and kill people if they are faulty in design and/or manufacture.
If un-truths are uttered, let Icarus respond or the libel courts deal with it.
I own a Crossfire and it's easily the best canopy I've ever flown (love it love it love it) but I'm still interested in hearing more than one side (Icarus's) of the story.
I don't think it makes Dan look bad and if I ever tire of my Crossfire, a Cobalt will be at the top of my list of canopies to demo (as well as a smaller Crossfire)

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The bulletin is contradictory about whether European canopies are affected.
At one point the bulletin states
"European Built Crossfire’s are not affected"
and later
"Any Crossfire’s with Spectra line require a change to Vectran. "
- presumably that includes European Crossfires with Spectra lines. Why change the lines if the canopy is not affected?
I had a new Crossfire on order. I maintained confidence through the fatality at the Ranch and the first bulletin. But Mike's story followed by the second bulletin was just too much. I've now lost confidence in the product and cancelled my order.
Why cancel? I would probably get a fine canopy, but I'd always have this doubt in the back of my mind which would spoil my fun, plus I expect the resale value of Crossfires to go through the floor.
I'll re-consider in a few months time, if Icarus can keep their story (a) the same and (b) self-consistent for a while AND we don't get any more horror stories like Mike's.
Or I might get a Cobalt.
Geoff

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because spectra shrinks to a MUCH greater extent than vectran. the shrinkage will bring the canopy out of trim - like any other canopy made in the world without regard to manufacturer. The Crossfire is much more intolerant of the out of trim condition.

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Tunnel testing is fine, every competitor checks out the other guys product. shoot, Icarus has a wind tunnel they test designs in. Dan could present his case in a different way, he is speculating, present facts, and have dta to back it up. Wind tunnel testing is one thing, knowing what you are seeing is another.

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To answer the question (my opinion, I have no connection with them) -- they feel they are good as long as they are in trim. They want to replace all spectra lines with vectran to help keep them in trim. I make that opinion from talking with the facility in Sebastian.

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every competitor checks out the other guys product. shoot, Icarus has a wind tunnel they test designs in. Dan could present his case in a different way, he is speculating, present facts, and have dta to back it up..


I can promise you that Dan Preston is not "speculating" anything. He is plenty smart enough to write only what he knows and has seen. Now if you and others out there believe that he is posting here solely for the purpose of selling his product (and thusly to downtrod others), you are mistaken. Dan is an engineer, not a fast-food cook turned parachute salesman. He is fascinated by all things technical and spends an exhorbitant amount of time tinkering with things that interest him. He build his own data recording instruments and video equipment when "what he needs" does not exist. He will sit down with anyone and talk all day long about things he is working on.
Dan is not parading around going "Icarus sucks"or "Precision sucks", etc. What he IS doing is pointing out some technical problems on equipment in the field, which (as we have seen) have led to catastrophic and near catastrophic loss. Now, that being said, who would you rather hear it from; an engineer (who happens to sell and design parachutes), or some random jumper who really hasn't laid his hands on the product?
Now, some here might say that "Chuck is only sticking up for Dan because he is sponsored by him." That is not the case at all. First of all, I still pay for my parachutes and jump an Atair canopy by choice. Second, I have been around skydiving long enough (literally all my life) to have seen this exact same situation more than once; the Nova fiasco key among them. I find it refreshing that there are educated technicians out in the field actually doing independant testing on products. By the way, Dan is using a NASA facility for the testing he is conducting and I am quite sure that he will not hesitate to publish the results of their findings.
Chuck
"I'd rather have a bottle in front of me than a frontal lobotomy"

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Chuck, I'm not debating Dan's techinical knowledge -- (he is an instrument engineer BTW) -- I am also an engineer, in fact,I desgined part of an aircraft wing for a senior project many moons ago. Dan is speculating on the split bewteen Icarus and Precision. If he wants to point out techinical problems, excellent -- please do it... it will educate others. Please also give a link to supporting data -- what were the conditions, what was the baseline, what were the vaiables held constant, what were the variables allowed to change, and what were the results of those changes-- now that an engineer would have if they were doing design and testing. All I ask is that he provide that data to back up his statements, and don't speculate on a business arrangement between companies that he doesn't know.
I don't have an axe to grinds with either comnpnay, Cobalt makes an excellent canopy, I've flown a couple. all I ask is present facts and not speculate on stuff that really is not relavent to the issue.

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My questions are that if the tolerences for the lines are so close that Specta lines are'nt acceptible, how are riggers going to reline thier own/customers canopies? Many of the riggers that I know perfer to reline thier own canopy and save money rather then paying someone else to do what they can already do. If I had a Crossfire I'd be scared that I'd make the lines just a fraction off and have a worse issue then before the line change.Does anyone know if Icarus is going to wave the labor fees associated with these repairs since they can't be done by your rigger anymore?
If vectran is used as the only line choice, how long is it going to before there is another broken stering line during flare/hook injury? I know most people don't take enough care in inspecting thier lines to know the breaking point of Vectan lines. Spectra lines are lots more clear even they are going to break. Any answers out there for these questions?
Be safe, be smooth, be fast..... and most importantly.... be phree :)

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David I didn't get from Dan's post even close to what you got. I don't think he speculated on the split between icarus and precisson. What he said was icarus said only the US made crossfires were effected (made by precission) Dan pointed out that, that made precission an ex-partner look bad. I agree it does. He also said he disagree's that in his opinion the European crossfire he has, also has a flaw. Opinion is the key word here. He also pointed out that george could have copied many other canopies including the crossfire but elected to go with the German made Nitron. Why? I would like to know the answer to that one myself.
He also pointed out if its a line trim problem then why not give out specs so folks could check their own canopy or have it checked by a rigger. That don't look good.
I know the S&TA at my DZ has no way of knowing what crossfires are safe or not. He can only get that from the factory, so why do they put it on him to decide what canopies are ok to fly?
As far as references to indicate the technical data why hasn't icarus given any of that either? Its their canopy but they don't show any test data.
I don't own either canopy in fact I jump a Triathlon, but I do like getting other folks opinions and information. I would never buy or not buy a canopy based on the opinion of one person, but I would certainly try to find more information based on a person's opinion.
In any case I appriciated Dan's information, and I hope he continues to report what he has. I also hope that if Dan had a problem with one of his canopies he would be just as honest and direct in reporting that.

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that made precission an ex-partner look bad. I agree it does.

imho, Icarus is showing incredible amounts of restraint in NOT making Precision look bad. Think about it - they could be proclaiming to the world that the company that built those canopies screwed them up on purpose. Instead, they seem to me to be taking the high road on that whole side of the issue.
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He also pointed out that george could have copied many other canopies including the crossfire
but elected to go with the German made Nitron.

Perhaps there's a clause or two in the original agreement between Precision and Icarus that prevented Precision from copying the Crossfire... would certainly be something I'd insist on if I had an outside company producing canopies for me.
pull and flare,
lisa

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I want to try to address some comments and questions in these posts, based on my many conversations with Icarus, and my understanding of the problems with the canopies:
"I resent them transferring the responsibility of that decision onto us."
I can see how it may be taken like that, but what they intended to do was to give the S&TA the ability to "unground" a canopy if they are certain that it is not one that is affected. They recognize that there are some people in this sport who would be out of work without their canopies....some of whom have thousands of jumps, have flown their canopies in all conditions, and know for a fact that theirs does not have an issue with collapsing, otherwise it would have shown up before this point. I think the position of keeping all possibly affected canopies grounded is reasonable, and what they have done is allowed you the leway to go either way on the issue. I have mixed feelings on their involvement of DZO's/S&TA's, but still think it's a valid option that they had.
"why didn't george galloway copy the crossfire too."
Who knows....but, if it is true that they have issues manufacturing the Crossfire, why would they go through the trouble of licensing it, if they already know that the ones that they are turning out from their facility have problems? I'm not making a statement either way as far as who is at fault, but it's just food for thought.
"icarus states it is a line trim problem, not a design defect with the canopy. if the problem is simply line trim why has the line specification sheet not been posted. anyone with a tape measure can check line trim. for those of you not familiar with how line trim is checked it is simply measuring each line and comparing the length to that listed on a chart."
As far as my discussions with them and what I got from the bulletins, they have not made that statement. What they have said is that it is a tolerance issue that can, in some cases, be solved by adjusting the trim on a canopy. Some will be solved by changing the trim, and some will have to be rebuilt. Either way, it is not an actual issue of line trim. Due to this fact, it is not a simple issue of putting a correct line set on a canopy, but custom building a line set for each specific canopy.
"why would an s&ta have to certify their product to be safe, most especially without knowing the exactly what to measure."
It's not an issue of measuring, it's an issue of knowing a jumper, how experienced he/she is as a canopy pilot, and knowing that he/she has flown the canopy through numerous conditions for hundreds of jumps without a problem. Example: Joe jumper with 500 jumps bought a Crossfire a couple of months ago and has put 40 jumps on it, and it appears on the list. He really does not have a case for the "ungrounding" of his canopy. Example 2: A videographer from the DZ with 1000, 2000, 3000 jumps, etc. with a couple hundred jumps on the canopy, flown using toggle input, front risers, in heat and in cold, in wind and in none, says that there are no issues with his/her canopy. That is a situation in which the DZO may want to consider allowing the jumper to use the canopy at his/her own risk.
"The bulletin is contradictory about whether European canopies are affected. At one point the bulletin states "European Built Crossfire’s are not affected" and later "Any Crossfire’s with Spectra line require a change to Vectran." "
This isn't contradictory at all. These are two separate issues. Whether a canopy was manufactured in Europe or in the USA, spectra line is going to shrink, whereas vectran will not. What they are saying is that with these problems that they are experiencing, they want as little working against the proper function of the canopy as possible. What they want to get out on the market are proper representations of what the Crossfire can be, and one made with Spectra is not the best canopy possible.
"if Icarus can keep their story (a) the same"
I haven't heard their story change from day one, only become more detailed.
"Dan is using a NASA facility for the testing he is conducting and I am quite sure that he will not hesitate to publish the results of their findings."
I would personally, love to see the technical information that he finds, whether that be consistant or inconsistant with what Icarus says, as long as the statement is comprised of facts, and not interpretation of what someone has said, or interpretation of said facts. THAT seems to me to be what we read on this thread. I am not slamming Dan, and appreciate his involvement in discussions as an intelligent person and engineer, but as he is a competitor in the industry, I think it's important that there always be an incredible amount of effort made towards presenting a position with "bias-less" fact. (did I just make up a word?) :-)
"My questions are that if the tolerences for the lines are so close that Specta lines are'nt acceptible, how are riggers going to reline thier own/customers canopies?"
I can't make any technical statement about exactly how much these canopies can and can't be out of trim, but to put it in perspective, it is possible for spectra steering lines to shrink a matter of inches in less than a hundred jumps. We are not talking about a centimeter being a serious issue. Also, things to consider...
1) If you do not have faith that your rigger can hit the mark, maybe he shouldn't be relining your high performance canopy.
2) There are manufacturers that do not sell line sets for canopies...if Icarus were to mandate that the canopies be returned to them for reline, they would not be the first manufacturer to do so.
"If vectran is used as the only line choice, how long is it going to before there is another broken stering line during flare/hook injury? I know most people don't take enough care in inspecting thier lines to know the breaking point of Vectan lines."
This is scary. It is a scary issue that you have brought up, as well as a scary position that you maintain. That is, that the manufacturer would be responsible for an accident, because someone did not properly maintain their gear and perform adequate gear checks on a regular basis. High performance means high maintenance, and that is something that someone jumping a high performance canopy MUST accept. This is the same with the Extremes and the Velocities, and any other canopy with vectran line. Someone who is going to jump a canopy like this MUST be aware of the dangers involved with EVERY piece of his/her equipment, and know how to maintain the gear to bring them down safely time after time.
"He also pointed out that george could have copied many other canopies including the crossfire but elected to go with the German made Nitron."
I would be interested to know how difficult the Nitro is to manufacture as opposed to the Crossfire, which is said to be very difficult. Also, regarding licensing issues, it's possible that it's easier to create a copy of the Nitro, as opposed to the Crossfire, legally. These are questions to which we do not have the answer. If anyone does, I would be interested in what is involved.
"He also pointed out if its a line trim problem then why not give out specs so folks could check their own canopy or have it checked by a rigger. That don't look good."
Again, it's not a line trim problem....changing the trim is one solution to the problem of some of the canopies being built out of tolerance.
I am obviously biased towards the Crossfire, but have tried to state as much fact as I can, and answer some of the questions that you have. I jump a couple of Crossfires, and have spent a good deal of time examining the issue, as I obviously have a vested interest in the happenings. I don't have any more desire to die than the next guy, so, basically, should have every reason to look long and hard at the Crossfire and its recent mishaps. I love my canopies, though, and hope that this situation gets resolved soon.
Blue Skies,
steve

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It's very likely that I'm waaaaaaayyyy overreacting to this, but!
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Dan is an engineer, not a fast-food cook turned parachute salesman.

Exactly what are you trying to say? Engineers are somehow better at selling gear than non-engineers? So if I'd spent 4 years earning an engineering degree instead of spending 5 years instructing and rigging before I got this job, I'd be a better gear saleperson? I don't think so. The only degree that might help me in this job is a business degree. Being a good gear salesperson requires a lot of gear related knowledge; knowledge that is acquired by being active in the sport and putting effort into learning as much as possible about the gear you sell, not by having a piece of paper from a university.
Okay, I'll climb off my soapbox. I'm sure Chuck didn't mean that the way I interpreted it... after all, how could he know I once spent a couple of months working as a "sandwich artist" at Subway?? (hey, when you're a single parent sometimes you gotta do whatever it takes to put food on the table...)
pull and flare,
lisa

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"If you do not have faith that your rigger can hit the mark, maybe he shouldn't be relining your high performance canopy."
Well I take offence to that one, since its me thats doing the work on my own gear. What I was trying to get across in my first post was that it was me that spent top dollar (upwards of 1700 for a custom Crossfire) to get a high proformance canopy, jumped it just 250-300 (Vectron loses its saftey window after 350-400 jumps IMHO) times then had to send it back, spend another $200-250 just to jump it again I would quickly lose interest in that canopy. It would cost too much to jump the canopy. When if I was able to perform the work myself I could do it work less then $150, spend more time up close with my canopy and performing a very through inspection of it.
But if the tolerences are different for each canopy, or if each canopy needs a custom trim to get it to fly properly there is no way that I would even think about doing the work myself. I'd rather let the factory deal with the problem and then let me have fun under it again.
Be safe, be smooth, be fast..... and most importantly.... be phree :)

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Lisa, I think Chuck was addressing Dan's ability to test technical aspects of a canopies design, not his ability as a salesperson. In other words he was saying Dan's qualifications for testing the crossfire come from his engineering background and not his canopy sales background

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I'm sorry that you took offense, but consider what your original post was, and why I responded that way. The original reason that you said that there may be a problem relining your own canopy was that Icarus was going to mandate vectran on all of their canopies. That said nothing about canopies that have had the trim adjusted to compensate for the tolerance issue. That is why I said what I did. Any canopy that is "normal", meaning that it has a "general use" or "uniform" line set, should be able to be relined by a rigger....if he, who ever that may be, is not capable of attaching lines to a canopy where they are marked, I don't think there is any reason that you should be offended that I would say that they should not be relining a high performance canopy. I agree with you, though, that any of them that have been adjusted should have some sort of compensation by Icarus for the relining. I think that if that issue was brought up to them, they would be more than willing to discuss it. It would be for a very small amount of canopies, and would not mean that they would have any responsibility to reline ALL Crossfires at a reduced rate.
I hope that clears up the misunderstanding.
Blue Ones,
Steve

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I haven't heard their story change from day one, only become more detailed.

Change (1): The story has changed a lot since early September when Icarus were still claiming very specifically that the only Crossfire instability problem was on a single batch incorrectly built with their B-lines too long.
Change (2): Mike / Aviatr was told his canopy was unaffected. It collapsed on him. He was then told it was affected, and a bunch of new serial numbers were added to the list.
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"The bulletin is contradictory about whether European canopies are affected ..... "
This isn't contradictory at all.

You don't see a contradiction in canopies described as 'unaffected' actually requiring a complete reline ?
Geoff

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"Change (1): The story has changed a lot since early September when Icarus were still claiming very
specifically that the only Crossfire instability problem was on a single batch incorrectly built with their
B-lines too long."
I, personally, never heard that said, so don't know. I just reread the statement from September and didn't see anything said about the B-lines.
Change (2): Mike / Aviatr was told his canopy was unaffected. It collapsed on him. He was then told it
was affected, and a bunch of new serial numbers were added to the list.
I'll have to give you that one, to a point. Personally, though, I think it was better to release a statement and add to that statement as information became available, rather than wait, and possibly have an injury or death. It would be ideal for all of the information to be available from day one, and for them to not have to research it, but that's just not realistic. I have not heard them change the actual story regarding the anomalies with the canopy. As far as last I heard, they still were not sure what happened to that canopy, and why it had the issues that it did. I'll be interested to hear the latest when it becomes avaiable.
"You don't see a contradiction in canopies described as 'unaffected' actually requiring a complete reline ?"
Two seperate issues. The affected canopies were built out of tolerance, and therefore, need to be fixed. They are not saying that the canopies built with Spectra, no matter where they were built, have the problem that the bulletin is addressing of tolerance. What they are saying, simply, is that all canopies that were made with spectra need to have vectran, and that spectra is no longer going to be an option. In other words....the European canopies were not built out of tolerance....they simply want every Crossfire to be made with Vectran line.
Steve

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