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HSPScott

Ear plug foam

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I don't actually know the manufacturing process but would bet ear plugs are manufactured in the size/shape you find them in the box.

However you might find something at 3M... which is one of the manufacurers of that sort of thing...

If I was looking I'd start with Tape and the site appears to have a "Foam" Tapes section.

Good luck... sorry I couldn't be more helpful.

Scott
Livin' on the Edge... sleeping with my rigger's wife...

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What about pick and pluck foam?
http://www.caseclub.com/foam_stock.htm

or a general search. http://www.google.com/search?q=pick+and+pluck+foam&ie=utf-8&oe=utf-8&aq=t&rls=com.kodakgallery:en-US:official&client=firefox-a
LifeshouldNOTbeajourneytothegravewithawellpreservedbody,buttskidinsideways,cigarinone hand,martiniintheother,bodythoroughlyused upandscreaming:"WOO HOO!! What a ride!!!"

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